Heat‑Pump Low‑Temperature Vacuum Evaporation System
The evaporation process is one of the important separation technologies, which is usually used for separating evaporable materials from non-evaporable ones. The main control parameters of evaporation include evaporation temperature, evaporation concentration and evaporation duration. The process currently promoted by BAMUZII is the low-temperature evaporation process, which mainly focuses on controlling the evaporation temperature while taking the evaporation duration into account. It sets the final evaporation concentration of materials according to their properties, so as to ultimately achieve the purpose of material separation, recovery or disposal. The evaporation process is widely applied in various industries such as environmental protection, food, pharmaceutical and chemical industries, and BAMUZII will customize the process according to the actual needs of customers.
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Product Overview
The evaporation process is one of the important separation technologies, which is usually used for separating evaporable materials from non‑evaporable ones. The main control parameters of evaporation include evaporation temperature, evaporation concentration and evaporation duration. Bamuzii low‑temperature evaporation solution mainly controls evaporation temperature while considering evaporation duration. Final evaporation concentration is set according to material properties to realize material separation, recovery or waste disposal. Widely used in environmental protection, food, pharmaceutical and chemical industries, custom‑tailored process solutions are available for client‑specific requirements.
Common Heat‑Pump Low‑Temperature Vacuum Evaporator Model Specs as below:
| MODEL | CAPACITY(L/h) | TOTAL POWER(kW) | POWER CONSUMPTION(kW·h/t) | EXTERNAL DIMENSIONS(L×W×H mm) |
| BMZ‑RV200 | 9.00 | 2.60 | ≤220 | 1300×1000×1900 |
| BMZ‑RV500 | 21.00 | 5.00 | ≤180 | 1680×1230×1900 |
| BMZ‑RV1000 | 42.00 | 9.00 | ≤160 | 1850×1450×2200 |
| BMZ‑RV1500 | 62.50 | 11.00 | ≤160 | 1850×1450×2200 |
| BMZ‑RV2000 | 84.00 | 15.00 | ≤160 | 1850×1450×2300 |
| BMZ‑RV3000 | 125.00 | 25.00 | ≤160 | 2700×1850×2700 |
| BMZ‑RV5000 | 210.00 | 43.00 | ≤160 | 3000×2200×3900 |
| BMZ‑RV10000 | 420.00 | 80.00 | ≤160 | 4800×2100×3700 |
| BMZ‑RV‑20000 | 840.00 | 160.00 | ≤160 | 6300×2200×4300 |
| Item | Details |
| Product Name | Heat‑Pump Low‑Temperature Vacuum Evaporation System |
| Main Function | Combine heat‑pump cycle and high‑vacuum technology to realize liquid evaporation‑concentration at 35‑45℃. Achieve industrial wastewater volume reduction and distillate recovery & reuse. Handle high‑salinity, high‑COD, heavy‑metal‑containing and heat‑sensitive feedstock. Concentrate liquid for great volume reduction, good‑quality distillate for reuse or compliant discharge. |
| Operation Mode | Full‑automatic PLC control with manual auxiliary mode. Auto feeding, evaporation‑concentration, condensation, concentrate discharge & auto cleaning. Real‑time monitoring of vacuum degree, temperature, liquid level and material concentration. Manual mode for commissioning, overhaul and cleaning. Support continuous & batch running. |
| Applicability | Custom‑designed per wastewater quality, material property and throughput. Low‑temp vacuum condition for heat‑sensitive, thermally‑degradable materials. Wetted‑part options: SUS304, SUS316L, 2205 duplex steel, titanium alloy for corrosive conditions. Flexible capacity for medium‑small wastewater flow scenarios. |
| Core Strength | 35‑45 ℃ mild evaporation protects heat‑sensitive substances; internal heat recovery without live‑steam boiler; 30‑60 % energy saving vs traditional high‑temp evaporators; high concentration ratio cuts hazardous‑waste output; reusable distillate; optional modular skid‑mount; fully‑enclosed automatic batch‑compatible operation. |
| Target Users | Electroplating, machining, semiconductor, new‑energy, fine‑chemical, pharmaceutical & food manufacturers, environmental‑engineering companies requiring wastewater reduction, hazardous‑waste minimization and heat‑sensitive material concentration. |
| Applicable Industries | Surface‑treatment & electroplating, mechanical processing, semiconductor‑electronics, new‑energy materials, fine‑chemical, pharmaceutical, food‑processing, hazardous‑waste liquid disposal, landfill leachate treatment, etc. |
| Key Design | Coupled heat‑pump & vacuum system; multi‑material wetted‑part selection; complete PLC automatic‑control with interlock & alarm; integrated auto‑cleaning mechanism for anti‑fouling; optional factory‑prefabricated modular skid‑mount package. |
| Operating Features | Support continuous & batch‑mode production. Fully‑enclosed unattended automatic running. Real‑time parameter monitoring & fault alarm. Simple HMI interface, flexible start‑stop, low maintenance threshold. |
| Operator Training | Standard SOP documents provided. On‑site theoretical & hands‑on training covers normal running, routine inspection, cleaning, basic troubleshooting & emergency handling for independent operation & simple maintenance. |
| Wear‑prone Parts | Key consumables: heat‑pump compressor seals, vacuum‑pump sealing assemblies; General consumables: filter cartridges, gaskets, valves, sensor & instrument components. |
| Maintenance Demand | Daily patrol of vacuum, temperature, pressure & compressor status; periodic auto/manual cleaning for heat‑exchange fouling; yearly instrument calibration & consumable replacement; regular performance inspection for heat‑pump & vacuum‑pump. |
| Core Advantage vs Traditional High‑Temp Evaporator | Low‑temperature running protects heat‑sensitive feed; no live‑steam boiler required; 30‑60 % energy saving; less corrosion risk; great volume‑reduction effect; distillate recyclable; enclosed operation, fit for intermittent batches. |
Product Core Advantages
Mild Low‑Temperature Evaporation to Protect Heat‑Sensitive Materials
Operate under vacuum condition at 35‑45 ℃. It effectively prevents thermal decomposition and coking of heat‑sensitive materials. Meanwhile it mitigates corrosion impact from aggressive wastewater and extends overall equipment service life.
Heat‑Pump Internal Heat Recycling, No Live‑Steam Requirement
The heat‑pump system recovers condensation latent heat for cyclic reuse without boiler live‑steam supply. It achieves 30‑60 % energy saving compared with conventional high‑temperature evaporators and brings prominent operating‑cost benefits.
Excellent Waste‑Liquid Volume‑Reduction to Cut Hazardous‑Waste Expense
High concentration ratio sharply reduces waste‑liquid volume and hazardous‑waste output, lowering final hazardous‑waste disposal cost. High‑quality distillate can be reused inside production process for resource recovery.
Flexible Material Selection for Corrosive Working Conditions
Wetted‑part material options include SUS304, SUS316L, 2205 duplex steel and titanium alloy. The unit adapts to strongly acidic, alkaline and other highly‑corrosive wastewater feed.
Modular Skid‑Mounted Design for Easy Installation
Factory‑prefabricated modular skid‑mount assembly with small footprint. Only on‑site pipeline connection is required for commissioning, shortening construction cycle and lowering site workload.
Fully‑Automatic Enclosed Operation with Flexible Start‑Stop
PLC‑based fully‑automatic enclosed operation minimizes exhaust emission. It supports both batch and continuous production modes with flexible switch‑over and enables unattended running.
Product Features
Heat‑pump vacuum coupling realizes low‑temp evaporation at 35‑45 ℃, recover condensation latent heat, no external live‑steam boiler needed
Dual continuous / batch operation modes; full PLC‑automatic control with auto feeding, evaporation, condensation, discharging and cleaning
Multiple wetted‑part material choices (SUS304, SUS316L, 2205 duplex steel, titanium alloy) for diverse corrosive wastewater
Low‑temperature working condition, effectively protects heat‑sensitive materials and reduces equipment corrosion risk
Built‑in automatic cleaning mechanism to remove heat‑exchange‑surface deposits and maintain stable heat‑transfer efficiency
Optional modular skid‑mount package; fully enclosed running; complete SOP documentation and graded maintenance & operator‑training support
Wide Application Scope
Bamuzii heat‑pump low‑temperature vacuum evaporator is widely applied for wastewater reduction and heat‑sensitive‑material concentration across multiple industrial sectors:
Electroplating & Surface‑Treatment Industry
Electroplating wastewater reduction, heavy‑metal‑containing waste‑liquid treatment, hazardous‑waste output minimization.
Semiconductor & New‑Energy Manufacturing
Process wastewater treatment for semiconductor, lithium‑battery and new‑material production.
Fine‑Chemical & Pharmaceutical Industry
Concentration of heat‑sensitive intermediates, mother‑liquid reduction for pharmaceutical and fine‑chemical workshops.
Food‑Processing Industry
Low‑temperature concentration for heat‑sensitive food‑grade raw materials and process fluids.
Hazardous‑Waste & Landfill Leachate Treatment
Landfill leachate volume reduction; hazardous‑waste‑liquid minimization for environmental‑protection engineering contractors.
As an energy‑saving alternative against conventional high‑temperature evaporators, low‑temperature vacuum evaporator realizes wastewater reduction and distillate recycling while protecting heat‑sensitive feed materials.
About Us
Bamuzii focuses on customized integrated process solutions for resource‑oriented industrial water treatment. Our product portfolio covers waste reduction, high‑salinity water evaporation‑crystallization, MVR evaporation system, heat‑pump low‑temperature vacuum evaporator, high‑gravity distillation, material concentration‑separation‑recovery and membrane degassing for pure & wastewater.
We supply core process systems including low‑temperature evaporation & crystallization, high‑gravity distillation, MVR vapor recompression evaporator, membrane separation‑degassing and UF+RO integrated pretreatment, together with matched pumps, valves and complete skid‑mounted units. Full‑set system‑oriented services ranging from solution design, equipment supply to commissioning guidance are provided.
Corporate Strength & Qualifications
With profound practical experience in industrial separation and water‑treatment field, Bamuzii solves typical demands such as waste‑liquid volume reduction, low‑concentration material recovery and trace‑impurity deep removal for high‑purity materials. We support full project customization for diverse industrial working conditions.
FAQ
No. The heat‑pump system recycles condensation heat. Main energy consumption is electric power, no live‑steam boiler is required for normal operation.
It fits high‑salinity wastewater, high‑COD wastewater, heavy‑metal‑containing waste liquid and heat‑sensitive materials which are easy to decompose under high temperature. Not suitable for feed with large‑quantity volatile organics.
The unit is equipped with automatic cleaning mechanism. Combined with necessary pretreatment, online / offline cleaning can remove scale deposits and sustain heat‑exchange performance.
Heat‑pump compressor and vacuum‑pump sealing assemblies are key consumables; filter cartridges, gaskets, valves and instruments require periodic inspection & replacement.
Yes, we provide SOP documents, remote technical support and optional on‑site commissioning plus theoretical & hands‑on operator training service.
Material certificates, factory FAT test reports and CE documents can be provided upon customer request.
‑ Payment: T/T is our main payment term; other terms can be negotiated for large‑scale projects.
‑ Shipping: Skid‑mounted units are delivered by sea or land freight based on equipment dimension and project timeline.
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Contact Us
Contact: Pierre Cai
Phone: +86 187 0618 8832
E-mail: pierre@bamuzii.com
Whatsapp:8618706188832
Add: Room 1602, Building 1, 530 Building, National Industrial Design Park, Binhu District, Wuxi City
