MVR Mechanical Vapor Recompression Evaporator
Evaporation process is one of the important separation technologies, which is usually used for separating evaporable materials from non-evaporable ones. The main control parameters of evaporation include evaporation temperature, evaporation concentration and evaporation duration. The steam recompression process currently promoted by BAMUZII mainly focuses on controlling evaporation energy consumption and costs. It sets the final evaporation concentration of materials according to their properties, so as to ultimately achieve the purpose of material separation, recovery or disposal. The evaporation process is widely applied in various industries such as environmental protection, food, pharmaceutical and chemical industries, and BAMUZII will customize the process according to the actual needs of customers.
Product Video
Product Overview
Evaporation process is one of the important separation technologies, which is usually used for separating evaporable materials from non‑evaporable ones. The main control parameters of evaporation include evaporation temperature, evaporation concentration and evaporation duration. The steam recompression process promoted by BAMUZII mainly focuses on controlling evaporation energy consumption and costs. It sets the final evaporation concentration of materials according to their properties, so as to ultimately achieve the purpose of material separation, recovery or disposal.
The evaporation process is widely applied in various industries such as environmental protection, food, pharmaceutical and chemical industries. BAMUZII provides custom‑built evaporation process solutions according to actual customer requirements.
Common MVR Evaporator Model Specs as below:
| MODEL | CAPACITY(L/h) | TOTAL POWER(kW) | POWER CONSUMPTION(kW·h/t) | EXTERNAL DIMENSIONS(L×W×H mm) |
| BMZ‑SR250 | 250 | 22 | 60 | 2500×1600×2700 |
| BMZ‑SR375 | 375 | 30 | 60 | 2500×1600×2700 |
| BMZ‑SR500 | 500 | 45 | 60 | 3100×1800×3200 |
| BMZ‑SR700 | 700 | 55 | 60 | 3100×1800×3200 |
| BMZ‑SR1000 | 1000 | 75 | 60 | 3300×2200×3800 |
| BMZ‑SR1250 | 1250 | 90 | 60 | 3500×2200×3800 |
| BMZ‑SR1500 | 1500 | 110 | 60 | 6400×2800×4400 |
| Item | Details |
| Product Name | MVR Mechanical Vapor Recompression Evaporator |
| Main Function | Adopt mechanical vapor recompression technology to reuse secondary steam latent heat. Realize concentration, evaporation and crystallization of materials. Greatly reduce external steam consumption. It is widely used for wastewater zero‑discharge, material concentration and salt crystallization. |
| Operation Mode | Full‑automatic PLC control with manual auxiliary mode. Automatic feeding, evaporation, discharging and cleaning. Real‑time monitoring of temperature, pressure, liquid level and material concentration. Manual mode supports commissioning and overhaul. |
| Applicability | Custom‑designed according to feed water quality, material characteristics and evaporation capacity. Suitable for various high‑salinity wastewater, chemical, pharmaceutical, food processing materials. Evaporation capacity can be adjusted according to project requirements. |
| Core Strength | Low energy consumption with little live steam required; fully‑automatic operation; optional modular skid‑mounted package; low noise & stable running; broad material compatibility; achieve wastewater reduction & zero‑liquid‑discharge for good economic returns. |
| Target Users | Chemical plants, pharmaceutical enterprises, new‑material factories, electroplating enterprises, printing‑and‑dyeing factories, food processing plants, environmental‑protection engineering companies, industrial parks with high‑salinity wastewater treatment demands. |
| Applicable Industries | Fine chemical, pharmaceutical, new energy material, electroplating, textile printing & dyeing, food & beverage, landfill leachate treatment, industrial high‑salinity wastewater zero‑discharge, resource recovery. |
| Key Design | High‑efficiency centrifugal vapor compressor; anti‑scaling evaporation chamber structure; complete automatic control with interlock protection; custom pretreatment system; optional modular skid‑mount layout for fast site installation. |
| Operating Features | Automatic continuous operation, no full‑time on‑site operator required. Real‑time monitoring of temperature, pressure, liquid level and concentration. Automatic alarm for abnormal conditions. Simple operation interface, low operation threshold. |
| Operator Training | Standard operating manuals are provided. Professional engineers provide on‑site guidance, theoretical and practical training, enabling operators to independently complete operation and basic maintenance. |
| Wear‑prone Parts | Key consumable: mechanical seals of compressor and circulating pump; General consumables: filter cartridges, gaskets, valves, instruments, anticorrosion lining components. |
| Maintenance Demand | Daily patrol inspection for unit parameters; periodic online / offline cleaning for scaling removal; annual instrument calibration & wearing‑parts replacement; regular compressor performance inspection for stable long‑time running. |
| Core Advantage vs Traditional Multi‑Effect Evaporator | Dramatically lower steam consumption; superior energy‑saving performance; less utility requirement; compact layout; lower overall operating expenditure for wastewater reduction and material recovery projects. |
Product Core Advantages
Low Energy Consumption & Reduced Operating Expenditure
Mechanical vapor recompression recovers latent heat of secondary steam. Hardly any live steam is required. Compared with traditional multi‑effect evaporators, it greatly cuts energy consumption and operating expenditure for wastewater and material treatment projects.
Fully‑automatic Intelligent Operation, Low Labor Cost
PLC‑based automatic control realizes auto feeding, evaporation, discharging and cleaning. Real‑time monitoring of temperature, pressure, liquid level and material concentration. Equipped with fault alarm and safety interlock. No full‑time on‑site operator required for simple and reliable operation.
Wide Material Adaptability & Custom‑Engineered Solution
Custom‑engineered according to feed properties, water quality and evaporation capacity. Suitable for high‑salinity wastewater, chemical, pharmaceutical and food materials. It supports material concentration, crystallization, wastewater volume reduction and zero‑liquid‑discharge goals.
Stable Running Performance with Anti‑Scaling Construction
Optimized anti‑scaling structure for evaporation chamber reduces scaling fouling on heat‑exchange surface. The unit runs smoothly with low noise. Online and offline cleaning options are provided to guarantee long‑term continuous operation.
Flexible Installation & Short Construction Cycle
Optional modular skid‑mounted design, fully prefabricated in workshop. Only utility and process pipeline connections are needed on‑site, minimizing site construction work and shortening overall project schedule.
Resource Recovery & Excellent Economic Benefit
Realize wastewater volume reduction for high‑salinity streams. Valuable materials and salts can be recovered by crystallization. Solid‑liquid separation and resource reuse greatly improve overall project returns.
Product Features
Recycled‑energy design with outstanding energy‑saving performance, almost no fresh live steam consumption
Intelligent PLC automatic control for feeding, evaporation, discharging and cleaning, with fault alarm & safety interlock protection
Custom‑built design, broad compatibility for diverse wastewater and process fluid materials
Optimized anti‑scaling evaporation chamber, online / offline cleaning support for long‑duration continuous service
Optional modular skid‑mounted package, factory pre‑assembly, easy on‑site installation and commissioning
Integrate wastewater treatment and valuable‑substance recovery; complete graded maintenance scheme with full technical documentation & training support
Wide Application Scope
BAMUZII MVR evaporator is widely adopted for high‑salinity wastewater treatment and material concentration‑crystallization in multiple industrial fields:
Fine Chemical & Pharmaceutical Industry
Mother‑liquid concentration, salt crystallization, process wastewater reduction for chemical synthesis and pharmaceutical production workshops.
New Energy & Electroplating Industry
Waste liquid volume reduction for new‑material production; electroplating wastewater treatment, heavy‑metal salt recovery.
Textile Printing & Dyeing / Landfill Leachate
Dyeing wastewater concentration; landfill leachate volume reduction for hazardous‑waste output minimization.
Food & Beverage Processing
Concentration of sugar solution, plant extract and other heat‑stable food‑grade process fluids.
Industrial Zero‑Liquid‑Discharge & Resource Recovery Project
Serve industrial parks and environmental‑protection contractors for high‑salinity wastewater zero‑discharge, salt and by‑product recovery from waste streams.
As an energy‑saving alternative against traditional multi‑effect evaporators, MVR evaporator cuts steam demand significantly and realizes dual goals of waste‑water disposal and valuable‑material recycling.
About Us
Bamuzii focuses on customized integrated process solutions for resource‑oriented industrial water treatment. Our product portfolio covers waste reduction, high‑salinity water evaporation‑crystallization including MVR evaporation system, material concentration‑separation‑recovery and membrane degassing for pure & wastewater.
We supply core process systems including low‑temperature evaporation & crystallization, high‑gravity distillation, MVR vapor recompression evaporator, membrane separation‑degassing and UF+RO integrated pretreatment, together with matched pumps, valves and complete skid‑mounted units. Full‑set system‑oriented services ranging from solution design, equipment supply to commissioning guidance are provided.
Corporate Strength & Qualifications
With profound practical experience in industrial separation and water‑treatment field, Bamuzii solves typical demands such as waste‑liquid volume reduction, low‑concentration material recovery and trace‑impurity deep removal for high‑purity materials. We support full project customization for diverse industrial working conditions.
FAQ
Normal running hardly requires live steam; only small amount steam may be needed for startup phase. Main consumption is electric power for vapor compressor.
We adopt anti‑scaling evaporation chamber structure, plus matched online & offline chemical cleaning scheme. Proper pretreatment is also configured to reduce scaling precursors in feed liquid.
Compressor and circulating pump mechanical seals are key consumables; filter cartridges, gaskets, valves and instruments also require periodic inspection & replacement.
Yes, we supply SOP documents, remote technical support and optional on‑site commissioning plus theoretical & hands‑on operator training service.
Material certificates, factory FAT test reports and CE documents can be provided upon customer request.
‑ Payment: T/T is our main payment term; other terms can be negotiated for large‑scale projects.
‑ Shipping: Skid‑mounted units are delivered by sea or land freight based on equipment dimension and project timeline.
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Contact Us
Contact: Pierre Cai
Phone: +86 187 0618 8832
E-mail: pierre@bamuzii.com
Whatsapp:8618706188832
Add: Room 1602, Building 1, 530 Building, National Industrial Design Park, Binhu District, Wuxi City
