High‑Gravity Distillation System
High-gravity distillation is a key separation technology for organic solvent-water, gas-liquid and gas-gas separation.
Inside its packing, only liquid films, droplets and gas exist without bubbles; mass transfer takes place on liquid films and droplets.
Bamuzii high-gravity distillation controls the gravity field and evaporation temperature. Optimized operating parameters are customized by feed properties to realize material separation, recovery and treatment.
It is widely applied for organic wastewater, phenol, printing & dyeing, pharmaceutical, polyacrylamide and coking wastewater. It also covers boiler water deoxygenation, urea hydrolysis, ammonium bicarbonate wastewater treatment, high-gravity desulfurization for SO₂ and H₂S, CO₂ capture, dust removal and NH₃/CO₂ separation.
Product Video
Product Overview
High‑gravity distillation is one of the important separation technologies, typically used for the separation of organic solvents from water, gas‑liquid and gas‑gas phases. Inside the packing, only liquid films, droplets and filling gas exist without bubbles; liquid films and droplets act as basic gas‑liquid mass‑transfer units. Bamuzii high‑gravity evaporation & distillation solution optimizes gravitational field and evaporation parameters. Equipment operating conditions are configured according to feed material properties to realize material separation and resource recovery. It is widely applied for organic wastewater treatment, solvent purification, desulfurization, de‑H₂S, CO₂ capture, dust removal and ammonia separation for multiple industrial sectors.
Common High‑Gravity Distillation System Model Specs as below:
| MODEL | CAPACITY(L/h) | TOTAL POWER(kW) | POWER CONSUMPTION(kW·h/t) | EXTERNAL DIMENSIONS(L×W×H mm) |
| BMZ‑CZ200 | 9.00 | 2.60 | ≤220 | 1300×1000×1900 |
| BMZ‑CZ500 | 21.00 | 5.00 | ≤180 | 1680×1230×1900 |
| BMZ‑CZ1000 | 42.00 | 9.00 | ≤160 | 1850×1450×2200 |
| BMZ‑CZ1500 | 62.50 | 11.00 | ≤160 | 1850×1450×2200 |
| BMZ‑CZ2000 | 84.00 | 15.00 | ≤160 | 1850×1450×2300 |
| BMZ‑CZ3000 | 125.00 | 25.00 | ≤160 | 2700×1850×2700 |
| BMZ‑CZ5000 | 210.00 | 43.00 | ≤160 | 3000×2200×3900 |
| BMZ‑CZ10000 | 420.00 | 80.00 | ≤160 | 4800×2100×3700 |
| BMZ‑CZ‑20000 | 840.00 | 160.00 | ≤160 | 6300×2200×4300 |
| Item | Details |
| Product Name | High‑Gravity Distillation System (Rotating‑Bed High‑Gravity Distillation Unit) |
| Main Function | Generate high‑gravity field by high‑speed rotating rotor to intensify gas‑liquid mass transfer for separation, purification and recovery of binary / ternary organic solvents. Both atmospheric and vacuum distillation are available. Suitable for heat‑sensitive and high‑viscosity materials to produce high‑purity solvent with low organic residue in waste liquid, replacing conventional tray and packed distillation columns. |
| Operation Mode | Full‑automatic PLC control with manual auxiliary mode. Support continuous and batch distillation. Auto feeding, heating, reflux, product collection and residue discharge. Real‑time monitoring of temperature, pressure, liquid level and reflux ratio. Manual mode for commissioning, maintenance and material‑switching cleaning. |
| Applicability | Custom‑designed according to material composition, physical properties and throughput. Process various organic solvents such as methanol, ethanol, acetone, ethyl acetate and DMF. Handle heat‑sensitive, high‑viscosity, toxic and valuable feedstock under atmospheric or vacuum conditions. Processing capacity can be flexibly adjusted for project requirements. |
| Core Strength | Excellent mass‑transfer efficiency with compact footprint; short residence time for heat‑sensitive feed; good anti‑clogging performance; energy‑saving vs traditional towers; optional modular skid‑mount; multi‑solvent separation on single unit, low investment & operating cost. |
| Target Users | Fine‑chemical manufacturers, API & pharmaceutical intermediate plants, biopharmaceutical factories, solvent‑recycling environmental‑engineering companies, new‑material enterprises, pesticide producers, liquor factories and other facilities requiring organic‑solvent purification and waste‑solvent recovery. |
| Applicable Industries | Fine chemical industry, pharmaceutical API & intermediate, biodiesel, pesticide chemical, food & liquor, new‑energy materials, hazardous‑waste & solvent‑recovery environmental protection, etc. |
| Key Design | Baffle‑type high‑speed rotor; customizable wetted‑part materials (SUS304/SUS316L/titanium alloy); complete automatic‑control system; matched reboiler & condenser assembly; optional modular skid‑mount package. |
| Operating Features | Support both continuous and batch production modes. Short equilibrium time after startup. Real‑time process monitoring and automatic fault alarm. Simple HMI interface, easy material switching & cleaning. No high‑altitude operation required with low maintenance threshold. |
| Operator Training | Standard operating procedures are provided. Professional engineers deliver on‑site technical guidance, theoretical & hands‑on training, enabling operators to independently complete equipment operation and basic maintenance. |
| Wear‑prone Parts | Key consumables: rotating‑shaft mechanical seal, motor bearing; General consumables: gaskets, valves, flow meters, pressure gauges and instrument components. |
| Maintenance Demand | Daily inspection for rotating speed, temperature, pressure and vibration; periodic online cleaning for residues; annual instrument calibration & consumables replacement; regular rotor dynamic‑balance inspection to sustain separation performance. |
| Core Advantage vs Traditional Distillation Tower | Far smaller footprint; short material residence time protecting heat‑sensitive substances; anti‑clogging; faster startup & material change; energy‑saving; no high‑altitude work; multi‑solvent separation capability. |
Product Core Advantages
High Mass‑Transfer Efficiency, Compact Size & Small Footprint
High‑speed rotor generates hyper‑gravity field to intensify gas‑liquid mass transfer. A 1.2‑meter‑high high‑gravity unit delivers separation performance equivalent to a conventional 15 m distillation tower. It is highly compact and greatly cuts floor‑space occupation.
Short Material Residence Time for Heat‑Sensitive Feedstock
Low internal liquid holdup and short heating residence time effectively prevent thermal decomposition and deterioration of heat‑sensitive organics. It is well‑suited for processing heat‑vulnerable solvent systems.
Strong Anti‑Clogging Ability & Flexible Condition Switching
Internal flow channels resist impurity fouling. Fast equilibrium upon startup/shutdown enables convenient material switching and cleaning, supporting flexible switch‑over between different distillation batches.
Energy‑Saving Design for Lower Operating Cost
Compared with conventional tray‑type and packed distillation towers, it achieves remarkable energy‑saving effect, reduces steam consumption and cuts overall operational energy expenditure.
Modular Skid‑Mounted Design for Safe & Easy Installation & Maintenance
Factory‑prefabricated modular skid‑mount assembly. Low overall equipment height eliminates high‑altitude working. On‑site commissioning only needs pipeline connection, lowering installation and overhaul difficulty.
Multi‑Purpose Unit with Good Comprehensive Economic Return
Single unit completes separation & purification for multiple kinds of solvents. Controlled capital and OPEX, realizing waste‑solvent recycling and improving resource‑recovery economic benefits.
Product Features
Baffle‑type high‑speed rotor creates hyper‑gravity field for high‑efficiency gas‑liquid mass‑transfer
Support both continuous and batch distillation, adaptable for atmospheric / vacuum working conditions
Multiple wetted‑part material options (SUS304, SUS316L, titanium alloy) for corrosive organic solvents
Complete PLC automatic control with real‑time parameter monitoring, alarm and interlock protection
Anti‑clogging structure, fast startup equilibrium, convenient material‑switching & cleaning operations
Optional modular skid‑mount package, no high‑altitude operation required, full‑set operation & maintenance training available
Wide Application Scope
Bamuzii high‑gravity distillation system serves for solvent separation, purification and waste‑solvent recovery across multiple industrial fields:
Fine Chemical & Pharmaceutical Industry
API & pharmaceutical intermediate production, fine‑chemical organic solvent separation, purification and waste solvent recovery.
Pesticide & New‑Energy Material Industry
Pesticide process solvent recycling; solvent recovery for new‑material synthesis and biodiesel production.
Food & Liquor Manufacturing
Alcohol and food‑grade solvent separation, purification for liquor and food‑processing workshops.
Environmental Protection & Hazardous‑Waste Treatment
Organic waste‑liquid treatment, waste solvent recovery project for environmental‑engineering contractors and hazardous‑waste disposal plants.
Other Hyper‑Gravity Process Scenarios
Also applicable for SO₂ desulfurization, H₂S removal, CO₂ capture, ammonia separation and dust‑removal working conditions.
As an advanced replacement for conventional tall distillation towers, high‑gravity distillation reduces footprint and energy consumption while realizing solvent purification and waste‑liquid resource‑recycling objectives.
About Us
Bamuzii focuses on customized integrated process solutions for resource‑oriented industrial water treatment. Our product portfolio covers waste reduction, high‑salinity water evaporation‑crystallization, MVR evaporation system, high‑gravity distillation, material concentration‑separation‑recovery and membrane degassing for pure & wastewater.
We supply core process systems including low‑temperature evaporation & crystallization, high‑gravity distillation, MVR vapor recompression evaporator, membrane separation‑degassing and UF+RO integrated pretreatment, together with matched pumps, valves and complete skid‑mounted units. Full‑set system‑oriented services ranging from solution design, equipment supply to commissioning guidance are provided.
Corporate Strength & Qualifications
With profound practical experience in industrial separation and water‑treatment field, Bamuzii solves typical demands such as waste‑liquid volume reduction, low‑concentration material recovery and trace‑impurity deep removal for high‑purity materials. We support full project customization for diverse industrial working conditions.
FAQ
It handles binary / ternary mixed organics including methanol, ethanol, acetone, ethyl acetate, DMF etc. Suitable for heat‑sensitive, high‑viscosity and toxic valuable solvent systems under atmospheric or vacuum condition.
Yes. Low liquid holdup and short residence time reduce thermal degradation risk for heat‑sensitive organics; vacuum distillation mode can be further adopted to lower operating temperature.
Rotating‑shaft mechanical seal and motor bearing are key consumables; gaskets, valves, flow meters and pressure gauges also need periodic inspection & replacement.
Yes, we provide SOP documents, remote technical support and optional on‑site commissioning plus theoretical & hands‑on operator training service.
Material certificates, factory FAT test reports and CE documents can be provided upon customer request.
‑ Payment: T/T is our main payment term; other terms can be negotiated for large‑scale projects.
‑ Shipping: Skid‑mounted units are delivered by sea or land freight based on equipment dimension and project timeline.
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Contact Us
Contact: Pierre Cai
Phone: +86 187 0618 8832
E-mail: pierre@bamuzii.com
Whatsapp:8618706188832
Add: Room 1602, Building 1, 530 Building, National Industrial Design Park, Binhu District, Wuxi City
